Success Story: Mass Production of Precision Medical Syringe Push Rods

• The gate must not affect the sealing performance of the top of the push rod and the thrust surface at the end.
• The dimensional and weight deviations of the 64 - cavity products need to be strictly controlled within a very small range (±0.03mm).
• Meet the strict requirements of the medical industry for high - capacity production, low cost, and zero defects.

• Side - gate Design: The gate is precisely positioned in the middle of the side wall of the push rod, perfectly avoiding the functional areas. No secondary processing is required after ejection.
• Hot Runner Balancing System: Adopt multi - stage manifold plates and needle - valve hot nozzles (optional), combined with precise temperature control to ensure extremely uniform filling of the 64 cavities.
• High - Rigidity Stack Mold Structure: Special guiding and clamping designs ensure accurate alignment of the upper and lower molds during long - term operation and stable production.

• Soaring Production Capacity: The output per single machine has increased by over 100%, significantly reducing the unit cost.
• Worry - free Quality: The CPK of key product dimensions is ≥1.67. The gate position is perfect, and both the appearance and functions meet the standards 100%. The customer complaint rate is close to zero.
• High - Efficiency Automation: Seamlessly integrated into the automated production unit, reducing manual labor and improving overall efficiency and cleanliness.
• Drastic Reduction of Waste: No cold - runner waste, with a significant increase in material utilization rate.